There have been a number of attempts over the years to solve the enduring plasterboard fixing problem – some more successful than others.
Finally a next generation plasterboard fixing with all the advantages and none of the drawbacks. Drill. Grapple. Fix.
Grapplefix represents a significant breakthrough in heavy duty plasterboard fixings. They are designed to be simpler (and therefore cheaper), quicker to install and stronger than the current leading designs, some of which have significant and fundamental shortcomings. For example, they sit on the front render and require a front retaining flange to prevent loss into the cavity, which prevents items from being attached directly to the plasterboard. This is problematic both from a cosmetic and structural perspective. Most struggle with more demanding ceiling installations, which require additional strength under lateral (“pull-through”) load rather than just in shear (e.g. downward force in a wall) and where more than one bolt may be required.
Grapplefix utilises larger hole sizes to prevent "tear-through" but also exploits this access opportunity to enable not only a back plate to pass through (as with the current captive-toggle devices) but also (and uniquely), an attached chamfered circular boss, which sits securely in the back of the board. Grapplefix therefore not only benefits from a full-sized back plate, but also an over-sized boss that prevents “tear through”. However, because the boss is integrated, there is no need for a toggle or front retaining flange and this combination is what makes Grapplefix uniquely strong in both lateral and shear planes. The fixing simply screws (self-taps) into the rear of the plasterboard and is retained by the back plate itself.
The current leading products insert from the front. This means they are compromised by one or more of the following shortcomings:
There are 2 sizes of the single boss fixing:
The larger size uses a 20 mm hole. This is an optimum size for a larger fixing using our design:
The smaller size uses a 15 mm hole (we recommend using a flat or “spade” shaped drill bit). Again, this is an optimum size for the reasons given below:
Large Fixing (20 mm)
Large Pictures, Wall hangings
Shelving (large and small)
Ceiling extractor fans
Boilers, Water Heaters
Television Brackets (VESA)
Grab rails for the disabled
Industrial applications such as cable trays
Small Fixing (15 mm)
Curtain rails (light and heavy)
Venetian and Roman Binds
Wall hangings, Pictures
Bathroom fixtures and fittings
Thermostats, Boiler Timers
There is one group of fixings that also employs a back plate fed through the plasterboard hole. These have been around for a while and utilise some form of toggle (usually a nylon string or strap) to hold the back plate in place while a front facing boss, retained by the toggle or toggles (sometimes there are two, one either side of the boss) is slid into position into the front of the plasterboard. Like Grapplefix, these fixings have some advantages as the back plate has a substantial surface area.
The front facing (detached) boss requires a front retaining flange to prevent over-insertion into the plasterboard hole. This type of fixing therefore exhibits most of the drawbacks of other front facing fixings (albeit with a superior back plate), which sit on the unstable render and do not allow attached items to sit flush against the plasterboard. Grapplefix has replaced the requirement for a toggle, by using an integrated boss that can be screwed directly into the rear face of the plasterboard!
We recommend that you use the supporting wall behind the plasterboard. It's the most obvious, cheapest and strongest solution. There are specific products designed just for this purpose such as Dry-Line Pro. You don't need expensive work-around solutions or under-cutting tools.
The Grapplefix design has been subjected to a Finite Element Analysis (FEA) study to ascertain loading capabilities (including thread stripping) in different planes (representing wall and ceiling applications) analysing the relative performance data of shortlisted structural "metal replacement" polymers.
Although considerably more expensive than standard Nylon 66 or POM (Acetal), the Glass Filled polymers we have chosen have outstanding tensile properties and importantly, protect against creep over time under static loads.
IMPORTANT: Using standard self-tapping screws or threads in unfilled ductile plastics such as Nylon or POM (Acetal) is also inadvisable as they are guaranteed to fail over time.
Grapplefix passed certified FEA testing at a loading of 150 KG (this was set as the initial boundary condition) for all applications, including the ceiling application. The 150 KG loading parameter fell well within the calculated “allowed” tensile modulus, which takes into account factors such as moisture, test uncertainty and material processing e.g. fibre orientation. These factors, when taken as a whole effectively halve the “break point” tensile modulus. In other words the “allowed” modulus is approximately half the value of the “break point” modulus. The fixing also passed for creep with minor permanent displacements and with permanent displacements after 11 years (100,000 hours) of continuous application of the static load well below 1mm.
It should be noted that load ratings for plasterboard fixings can be highly misleading and therefore potentially dangerous as there are many site specific variables that determine actual performance in situ. For example, the type of bracket being used (on the front of the plasterboard) will greatly determine overall performance as will the thickness of the plasterboard.
Grapplefix Limited is supported by Oxford University Innovation Limited, wholly owned by Oxford University.
The University's innovation strategy states "We aim to be a world-leader in research-led innovation and enterprise creation through collaboration with external organisations"